Cut and sew

Custom printed t-shirt manufacturing, from 50 pieces

All-over printed t-shirts: the cloth is printed first, then cut and sewn at partner workshops. This is not screen print on a blank — the pattern runs across the whole garment, seam to seam.

That is the difference people notice. A design can cross the side seam, wrap a sleeve, or place one large motif exactly where you want it on the body.

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Folded printed cotton jersey, the base cloth for all-over printed t-shirts
  • 50pieces, minimum order
  • 3print methods to choose from
  • 1production sample before the run
  • 45+countries we ship to

What we make

  • All-over printed tees in cotton or cotton-elastane jersey
  • Placement prints positioned on the pattern piece, not on a finished shirt
  • Oversized and boxy fits in heavier jersey
  • Kids’ tees in soft organic cotton jersey

Fabrics we would suggest

Fabric suggestions: 160–180 gsm cotton jersey for a standard tee, 95/5 cotton-elastane for a fitted shape, heavier jersey for oversized cuts.

K01

Stretch Cotton Jersey

Weight
210 gsm
Composition
95% Cotton, 5% Elastane
Width
175 cm
K02

Organic Cotton Jersey

Weight
210 gsm
Composition
~95% GOTS Organic Cotton, ~5% Elastane
Width
150 cm
K03

Bamboo Cotton Jersey

Weight
210 gsm
Composition
Bamboo / Cotton blend
Width
150 cm
P02

Spun Poly Jersey

Weight
140 gsm
Composition
100% Polyester
Width
160 cm

These are suggestions, not a menu. We hold 63 qualities in stock and we source what we do not hold — if you already know the fabric you want, name it on the form.

Not on this page? Ask anyway.

We are not limited to the garment types listed here, and we are not limited to the 63 fabrics we hold in stock. If you want a cloth we do not carry, we source it. If you want a make we have not listed, describe it.

Tell us the fabric, the print and the construction you have in mind. If it can be printed and sewn, we will tell you how and what it costs — and if it cannot, we will tell you that too.

Request a quote

How it works

  1. 1

    Tell us, or show us

    A photo, a sketch, a tech pack, or a garment you already own. Send your print file if you have one — we can also work from a pattern you supply.

  2. 2

    We quote

    We come back with a price for the whole run: fabric, printing, cutting, sewing and packing.

  3. 3

    We sew a sample

    Before the main run you get a production sample to approve. Changes happen at this stage, not after.

  4. 4

    The run starts

    Once you approve the sample, production begins. Every metre is inspected before it is cut, and the finished garments are boxed and shipped.

From your file to the boxed order

  1. 1

    Your file

    We check the artwork — repeat, scale, resolution, and how the pattern will sit on the cut pieces.

  2. 2

    Strike-off

    Optional. A short test print so you see the colour on the actual cloth before the full run.

  3. 3

    Printing

    At the partner mill that suits the fibre: reactive on cotton, sublimation on polyester, acid on silk.

  4. 4

    Fabric inspection

    Every metre is checked before anything is cut. Faults are caught here, not after sewing.

  5. 5

    Cutting

    The pattern is laid and cut at the partner workshop, with the print placement planned on each piece.

  6. 6

    Sewing

    Assembled and finished, including your own labels.

  7. 7

    Final check

    Finished garments are checked against the sample you approved.

  8. 8

    Packing and dispatch

    Folded or on hangers, boxed and handed to the courier.

Tell us what you need

The more you tell us, the closer the first quote will be. We usually reply within one working day.

Inspiration photos, sketches, tech packs, size charts. JPG, PNG, HEIC, PDF, PSD, AI, ZIP, DOCX or XLSX, up to 25 MB each. They upload as you pick them and the links reach us with your enquiry.